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PP-based power cable solution launched

PP-based power cable solution launched

News 16.06.2025

Premix, LyondellBasell (LYB) and Maillefer have joined forces to deliver a technically advanced and recyclable power cable system, combining high-performance polypropylene materials, state-of-the-art compounding and leading cable manufacturing technology.

Together, the three companies offer a robust, compatible PP-based solution for MV and HV cable insulation and semiconductive screens, providing an alternative to traditional XLPE systems.

A synergy of expertise: Materials, compounding and cable manufacturing

Premix contributes its expertise in conductive polymers with PRE-ELEC® PP18220, a semiconductive PP compound tailored for MV and HV cable screens. It delivers excellent carbon black dispersion, stable conductivity and a flexural modulus aligned with PP insulation — ensuring compatibility and reliable performance.

LYB supports the solution with Catalloy Hifax CA 7910A, a polypropylene insulation material (PP-TPO) that provides outstanding mechanical and thermal properties. Its consistency and ease of processing make it well suited for advanced cable insulation.

Maillefer ensures process reliability and production efficiency with multipurpose extrusion lines. Their advanced line technologies — including both horizontal and catenary CV systems — offer precise temperature control and optimized cooling to minimize shrinkback ensure uniform insulation layer and optimal cable core quality.

A smarter choice for the power cable industry

This joint solution offers key benefits for power cable manufacturers looking to future-proof their production:

  • Fully compatible PP insulation + semicon system
  • Fast processing and easy handling — no crosslinking required
  • Versatile end-of-life downcycling options help support your circular economy targets
  • Stable processing and performance in challenging environments

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