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The X-RAY 8000 ADVANCED is used for quality control in CV lines |
SIKORA will present its entire range of systems for quality control and cost optimization in cable production at wire 2026 in Düsseldorf from April 13 to 17 at Booth A41 in Hall 9. Visitors will experience new products and practical live demonstrations.
“Technology To Perfection” Premiere of another LASER PRO diameter measuring device
At wire 2026, SIKORA will unveil another measuring device from the LASER PRO series for measuring cable diameters. The new LASER PRO series has a measuring rate that is 10 times faster than the measuring heads of the well-known LASER Series 2000. The new model complements the existing range of LASER PRO measuring heads and covers product diameters up to 110 mm. It is therefore ideal for larger diameters. For smaller diameters, other devices in this series are available for product diameters from 0.1 to 51 mm.
wire campaign “Technology To Perfection”
The slogan of the trade fair marketing campaign, “Technology To Perfection,” sums up the core of the SIKORA brand – a claim that has been consistently reflected in the portfolio for over 50 years.
SIKORA's claim is to offer its customers technology in perfection: tailored precisely to their individual requirements and with the clear goal of securing them a sustainable competitive advantage.
The campaign showcases the key product advantages both visually and in terms of content, giving the systems their own unique identity. Under key concepts such as “The Original,” “The High Speeder,” “The Excentric,” “The Allrounder,” and “The Accurate,” the campaign shows the key strengths of each product: as a long-established original, as a system with maximum measuring speed, as a specialized eccentricity measuring system, as a flexible all-rounder, and as the benchmark for maximum measuring precision.
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The PURITY SCANNER ADVANCED is suitable for inspecting and sorting plastic pellets |
X-RAY 8000 ADVANCED: Material and cost savings with maximum process reliability
In energy cable production, the X-RAY 8000 has been regarded as the original and global industry standard in CV systems for over 30 years. Immediately after the extrusion head, the system measures wall thickness, eccentricity, and diameter – quickly, precisely, and without distortion. The measured values are immediately available for centering and control, enabling optimal process settings right from the start of the line.
Continuous use enables a wall thickness reduction of around 5%, resulting in significant material and cost savings. At the same time, the durable XLL X-ray technology ensures a long service life. Special, self-cleaning, and non-toxic (NTX) measuring windows guarantee particularly safe and healthy handling in the CV line. The 5% material savings correspond to a CO₂ reduction of around 375 tons per year – comparable to approximately 125 round-trip flights between Frankfurt and New York.
PURITY SCANNER ADVANCED: Pure plastic pellets for the insulation of power cables
When manufacturing high-voltage and submarine cables, maximum material purity is crucial, as even the smallest contamination can impair the insulation. The PURITY SCANNER ADVANCED uses X-ray technology and optical cameras to detect impurities in plastics such as XLPE or PP – including metallic particles larger than 50 µm – and automatically sorts them out. This ensures that only pure pellets are processed further. This minimizes the risk of breakdowns, increases process and product quality, and reduces costly consequential damage. At wire, the function and advantages of the system will be clearly demonstrated using a hybrid exhibit.
X-RAY 6000 PRO/PURE: Increased efficiency in insulating and sheathing lines
With the X-RAY 6000 PRO, SIKORA introduces another member of the X-ray measuring system family. The system continuously provides measurements of wall thickness, eccentricity, and diameter in insulating and sheathing lines. These are clearly displayed on the monitor of the ECOCONTROL 6000 processor system. The X-RAY 6000 PRO is an all-rounder that can be used flexibly after the extruder, between two cooling sections, or at the end of the line for cold measurement.
LM PRO: Precise length and speed measurement
SIKORA is presenting its new LM PRO length measuring system to the public for the first time. It measures length and speed without contact and with an exceptional accuracy of
+/- 0.05%. The system also offers direction and standstill detection as well as reliable measurements from 0 m/min. Since the system operates without mechanical contact, slip and wear are completely eliminated.
LPO: Line Performance Optimizer
The new Line Performance Optimizer (LPO) is a software program designed to detect quality fluctuations in production lines at an early stage. In cable production, particularly for automotive cables and data cables for AI applications, consistent product quality is essential for performance and process stability. However, even if production is within tolerances, creeping trends, cycles, or short-term disturbances can impair quality – without classic indicators such as standard deviation or the familiar tolerance monitoring making this reliably visible.
The LPO analyzes high-precision individual values without averaging and combines the data from all SIKORA measuring devices in the ECOCONTROL processor system. This provides a transparent overview of the quality level of the entire line.
FIBER Series 6000: High measuring rate for precise tension control
The measuring heads of the FIBER Series 6000 device series guarantee maximum performance to ensure fiber optic quality. They monitor the entire drawing process—from diameter, fiber position, vibration frequency, and temperature to the detection of air lines and knots – and control it precisely.
Particularly noteworthy is the measuring rate of the FIBER TENSION 6003 of up to 50 kHz, which enables optimal tenson measurement. This makes the measuring head particularly suitable for the production of premium optical fibers. Visitors to wire can experience the performance of the measuring heads live.
Service To Perfection: Maximum availability and practical training
At wire, SIKORA will present its comprehensive service portfolio: from installation and commissioning to individual consulting and practical device training – tailored precisely to the respective requirements. Visitors can also look forward to interactive activities at the booth.
„Technology To Perfection Lounge“: Exchange in a relaxed atmosphere
On the second floor, the “Technology To Perfection Lounge” offers space for discussions with SIKORA experts – right next to the product world on the ground floor.
