Extrusion International 6-2025

37 Extrusion International 6/2025 lm quality in complex products. The Ultra Cool GEN3 features a unique IBC (Inner Bubble Cooling) stack and was designed speci cally for the new 3 and 5-layer die head, but is also available as an upgrade for existing systems. The investment pays for itself in no time, es- pecially when replacing older cooling rings, thanks to a throughput increase of up to 20 percent. Smart automation supports inexperienced operators and beginners Reifenhäuser understands that performance is not just about higher output. In today's competitive environ - ment, the ease of operation of a blown lm line is just as important. The shortage of skilled workers and high em- ployee turnover make it dif cult for many manufacturers worldwide to reliably achieve the desired quality and ef- ciency. EVO GEN3 therefore relies on smart assistance systems that enable even inexperienced line operators or newcomers to achieve perfect results at the touch of a button. These clever helpers are integrated into the com- pletely redesigned HMI “EVOOS 3,” which guides opera- tors to any setting in a maximum of two clicks. Thanks to customizable dashboards and a clear start-up page, it is more intuitive to use than ever before. Auto Flat offers measurable lm atness A unique selling point of the EVO GEN3 is the new Auto Flat system. Thanks to the Ultra Flat stretching unit, which is already well established on the market, Reifen- häuser blown lm lines deliver particularly at lms that are much easier to further process, thereby saving costs. Among other things, less adhesive and ink are required for laminating and printing, which would otherwise ll the spaces in uneven lms. With the new Auto Flat hard - ware/software solution, Reifenhäuser now makes lm atness measurable for the rst time and also simpli es operation: A special sensor continuously measures how at the lm is and determines the optimal settings for the Ultra Flat stretching unit. This enables producers to effortlessly achieve perfectly at lms, making them a sought-after supplier for converters. Towards automated factories with ReStart Assistant and digitalization New materials such as PCR or PFAS-free PPAs increase the need for cleaning and screen changes. EVO GEN3 reduces the time required for this to a minimum: The Restart Assistant ensures that the necessary stops and restarts of the system run smoothly, quickly, and accu- rately. All recipe parameters are set automatically, and even less experienced operators can quickly bring the process back to full capacity. The EVO GEN3 also features a completely redesigned control architecture for maximum connectivity, data analysis capabilities, and cybersecurity – the foundation on which producers can build more digital or even fully automated manufacturing in the future. The integra- tion of AI-supported Reifenhäuser NEXT solutions will play a crucial role here, offering completely new possi- bilities in line operation – including the use of a highly specialized chatbot. Reifenhäuser Group www.reifenhauser.com (Photo: Messe Düsseldorf / ctillmann) The EXTRUSION team wishes you a merry and peaceful Christmas and all the best for 2026